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Our Services

Everything You Need Under One Roof

From initial consultation and design through to installation, commissioning, and long-term support — Spengil Solutions delivers the complete automation journey. Like the world's leading system integrators, we connect technology, process, and people into seamless industrial solutions.

System Integration

We design, deploy, and commission end-to-end industrial automation systems. Just as global technology leaders like Siemens, Rockwell, and Schneider Electric build integrated ecosystems, Spengil Solutions connects your PLCs, HMIs, sensors, actuators, drives, SCADA systems and enterprise networks into a single unified architecture — increasing efficiency, visibility, and control across your entire operation.

  • SCADA & DCS Integration
  • Fieldbus & Industrial Ethernet (Profibus, Profinet, Modbus, EtherNet/IP)
  • OPC-UA & Cloud Connectivity
  • Legacy System Modernization
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PLC Programming & Networking

Our engineers are proficient in all major PLC platforms. We write robust, well-documented control programs using Ladder Logic, Function Block Diagram, Structured Text, and Sequential Function Chart. From simple on/off control to complex multi-axis motion and batch processing, we deliver reliable automation logic tailored to your process.

  • Siemens S7-300/400/1200/1500 (TIA Portal)
  • Allen-Bradley / Rockwell (Studio 5000)
  • Schneider Electric (EcoStruxure)
  • Mitsubishi & Delta PLCs
  • Industrial Network Design & Commissioning
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IoT / Industry 4.0 Solutions

Bring your factory into the digital age. We implement Industry 4.0 solutions that give you real-time visibility into machine performance, energy usage, production output, and predictive maintenance alerts — accessible from anywhere via web dashboard or mobile app.

  • IIoT Sensor Integration
  • Cloud-Based SCADA & Dashboards
  • Predictive Maintenance Analytics
  • Remote Monitoring & Alerts
  • Edge Computing with Industrial Gateways
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HMI Development & Integration

A great HMI turns complex process data into clear, actionable information for your operators. We design and program custom Human Machine Interface screens that are intuitive, visually clear, and precisely linked to your PLC logic — reducing operator error and improving response time.

  • Siemens WinCC / TIA Portal HMI
  • Rockwell FactoryTalk View
  • Weintek, Proface & Delta HMIs
  • Alarm Management & Trending
  • Multi-screen & Remote Viewer Setup
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VFD Integration

Variable Frequency Drives (VFDs) allow precise control of motor speed, torque and direction — saving energy and extending equipment life. We handle VFD selection, installation, parameterization, and full PLC integration for pump, conveyor, fan, and compressor applications.

  • ABB, Siemens, Danfoss, Allen-Bradley VFDs
  • Commissioning & Parameterization
  • PLC-VFD Communication (Profibus, Modbus, Profinet)
  • Energy Savings Analysis
  • Motor Protection & Fault Diagnosis
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Wiring & Connections

Clean, correct wiring is the foundation of a reliable industrial system. Our technicians carry out all forms of industrial wiring — control panel assembly, field device installation, cable tray routing, earthing, and point-to-point termination — to the highest standards.

  • Control Panel Build & Assembly
  • Field Instrument Installation
  • Cable Management & Tray Routing
  • Earthing & Lightning Protection
  • Wiring Audits & Remediation
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Repairs & Maintenance

When equipment fails, every hour counts. Our repair and maintenance team handles faults across VFDs, HMIs, PLCs, motors, power packs, transformers, and control panels — restoring your production line with minimum downtime. We also offer scheduled preventive maintenance contracts.

  • VFD Repair & Overhaul
  • HMI Screen Replacement & Programming Restore
  • Motor Rewind & Testing
  • Power Pack Servicing
  • Preventive Maintenance Plans
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Custom Machine Development

Have a production challenge that no off-the-shelf machine solves? We design and build custom industrial machines to your exact specifications — integrating mechanical structures, electrical systems, pneumatics, and automation into a single, purpose-built solution.

  • Mechanical & Electrical Design
  • PLC & HMI Integration
  • Pneumatic & Hydraulic Systems
  • Factory Acceptance Testing (FAT)
  • On-Site Commissioning & Training
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System Customization & Upgrades

Already have machines but need them smarter, faster, or connected? We upgrade existing equipment to modern standards — adding VFD control, IoT connectivity, new HMI interfaces, or PLC replacements without scrapping your existing infrastructure.

  • PLC Retrofit & Upgrade
  • Adding VFD to Existing Motors
  • HMI Replacement on Legacy Systems
  • IoT Layer Addition
  • Industry 4.0 Connectivity Retrofit
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Consulting & Advisory

Not sure where to start? Our senior engineers provide automation strategy consulting — helping you evaluate options, select the right technologies, plan phased implementations, and build a solid business case for automation investment.

  • Automation Feasibility Studies
  • Technology Selection & Vendor Advisory
  • Project Planning & Budgeting
  • Training & Knowledge Transfer
  • Compliance & Safety Reviews
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Troubleshooting & System Health

Intermittent faults, unexplained downtime, or performance degradation? Our diagnostic team uses advanced tools to identify root causes fast — whether remotely by analyzing PLC data and fault logs, or on-site with hands-on testing equipment.

  • Remote PLC Fault Diagnosis
  • On-Site System Health Audits
  • Thermographic & Vibration Analysis
  • Network & Communication Fault Finding
  • Emergency 24/7 Response Available
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Need Something Custom?

Our engineers are ready to solve your unique automation challenge. Let's talk.